Velan has a proven track record of delivering quality front-end engineering service to PCB fabrication and assembly industries worldwide. Velan offers end-to-end CAM tooling services to PCB fabrication units from Inspection to CNC programming. Our offshore engineers work in co-ordination with customers' on-site engineers and help shorten the delivery time.
Frontend engineering service for PCB Assembly industry is also offered by Velan.
CAM Tooling For Fabrication Industry
CAM Tooling - Inspection
Design Rule Checks
We run an exhaustive list of design rule checks for all boards to avoid error that can possibly cause board scrap. All features are thoroughly checked for violations before the board is panelized.
Some of the checks are :
Minimum Air Gap.
Minimum Trace.
Open Trace/Dangling Traces
Power to Ground Short Detection
Annular Ring Verification
Expose Trace.
Fab-to-Gerber Mismatch.
CAM Tooling - Editing
Large number of DFM (Design for Manufacturability) actions have to be performed on various layers, such as signal, solder mask, silk screen layers to ensure productivity.
Some edit & DFM operations that we carry out are:
Clean Up
Legend Detection
Draws to Flash
SMD Attribute Setting
Line Unification
Redundant Line Removal
NFP Removal
Pad Registration
Sliver & Acute Angle
Exposed Copper Detection
Optimization
Signal Layer Optimization
Solder Mask Creation
Line Width Optimization
Silk Screen Overlap
Power & Ground Optimization
Teardrop Creation (snow man)
Copper Balancings
Etch Compensate
Netlist Compare
CAM Tooling - Panelization
Panels are required in order to save setup time and provide efficient usage of materials. So step & repeat of boards are created on one large panel. Thieving bars and venting patterns are added around the boards with Test coupons inserted in specific locations. Also Mounting holes, optical targets (fiducials) are added for various production machines. Text and logos are added for easy identification of the board.
Complete Panelization Package
Customized Venting Pattern
Layer Identification
Step and Repeat
Tooling Targets
Compensation for Lamination Shrinkage
Generate customized coupons
CAM Tooling - Programming
NC Drill/Rout Programming
NC files that are created for the Drill & Rout machines.
The following parts of the NC file are customized to the requirements of each customer:
File header , Tool change , Tool finish, Step & Repeat start, Step & Repeat end, End of file.
Support almost all versions / formats.
NC drill program - first drill, second drill.
NC rout program.
Tool path generation.
Drill card creation
PCB Engineering for PCB Assembly Industry
BoM Scrubbing
Rename and remove parts from BoM.
BoM to CAD Comparison
Match components in BOM against CAD for parts and quantity
Polarity Auditing
Locate polarity sensitive components and orient them in right direction
Pin-1 Position
Identify and mark PIN-1 position of chips in CAD
Fiducial Marking
Mark designated fiducials or identify suitable ones
Machine Programming
Generate machine program for the PNP machines
Shop Floor Assembly Drawing
Generate assembly drawing with PIN-1, Polarity and Fiducial markings for shop floor
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